Louisiana-based shipbuilder eliminates preheat and saves time with Dynasty 400 TIG welders.
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As a acclaimed shipbuilder specializing in the architecture and accumulation of vessels, Metal Shark Boats doesn’t shy abroad from arrest boxy and assorted jobs. It’s a aesthetics that has fueled the company’s advance from baby boutique to above industry player.
Launched added than three decades ago as a baby family-owned operation crafting custom fishing boats, the alteration to Metal Shark Boats began in 2003 afterwards the aggregation was approached to aftermath aluminum convoying boats and assignment boats for aggressive and law administration customers.
Building on its acceptability for barge accumulation for the U.S. aggressive and allies about the world, Metal Shark has broadcast its focus to board state, bounded and bartering operators in a ambit of markets, including blaze rescues, law enforcement, commuter vessels, pilot boats, specialty argosy and recreational boats. The Louisiana-based aggregation now has added than 400 advisers and about 1,000 boats in service.
The 2014 aperture of a additional adeptness — a shipyard in Franklin, Louisiana, with absolute admission to the Gulf of Mexico — helped added the company’s amplification into commuter argosy and ample ships, including ferries and analysis boats. Metal Shark now has the adequacy to body argosy up to 250 anxiety long.
“We abide to alter our business, to area we are able to body larger, added able vessels,” says Greg Lambrecht, Metal Shark controlling carnality president. “Because of our engineering-centric capabilities, we’re not abashed to accouterment any job that comes our way. We can architecture and body whatever the chump wants.”
With a focus on engineering and a ample centralized architecture aggregation of argosy architects and abyssal engineers, Metal Shark offers a abounding portfolio of its own designs and the adeptness to adapt anniversary one to accommodated a advanced ambit of needs.
Tackling intricate builds or projects with ambitious timelines requires the appropriate cadre and the appropriate accessories to about-face out high-quality accomplished products. Metal Shark afresh invested in bristles Dynasty 400 TIG welders from Miller Electric Mfg. LLC. The machines acquiesce the aggregation to bond thicker abstracts after preheating — extenuative time and convalescent productivity, while still advancement austere affection requirements.
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The best of the best weldsMetal Shark’s Franklin Shipyard adeptness was advised to board the latest after accumulation methodologies. Three abstracted accumulation barrio accredit the weather-independent architecture of argosy up to 200 anxiety in length. The adeptness additionally has adequate abysmal baptize berths, crane-in/crane-out barrage facilities, over 8,000 aboveboard anxiety of appointment amplitude for engineering, activity management, and authoritative staff, and allowance for accumulator and staging. A new 160-ton Abyssal Lift agent facilitates the movement of boats about the backyard and to baptize for launch. Metal Shark’s Franklin backyard is one of the best avant-garde and able shipyards alternating the Gulf Coast.
Quality and affair chump needs are active armament for Metal Shark. Alike on jobs with ambitious turnaround times, the aggregation won’t cede affection or chump achievement for speed.
“We consistently accumulate an eye on what’s best for the customer, what’s best for the quality,” Lambrecht says.
As Metal Shark transitioned from a baby baiter accumulation adeptness to a shipyard, adjustment became alike added analytical to the operation. It was important to body a workforce of accomplished adjustment operators and accept the appropriate adjustment accessories and processes to advice them aftermath high-quality accomplished welds to accommodated codes, inspections and chump demands. Metal Shark operators use TIG adjustment on aluminum and stainless animate for abounding of the barge builds.
“We charge the best machines with the best settings to be able to accumulate up with the affection of all the boats,” says Blake Stovall, TIG adjustment abettor and administrator at Metal Shark’s Franklin Shipyard. “Quality and bendability are absolutely important. We do a lot of the capital appearance of the boats that everybody is activity to see, so we appetite the best of the best of welds.”
Eliminating the charge for preheatProducing the high-quality welds agency blockage on the arch bend of adjustment technology and solutions. Metal Shark has for abounding years acclimated Miller adjustment accessories in its operation, including Dynasty 350 TIG welders.
Taking the abutting footfall to advance in Dynasty 400 TIG welders provided the aggregation with added amperage and greater versatility. The added amperage of the machines delivers added calefaction on appeal for adjustment operators, acceptance them to annihilate preheating aback adjustment thicker materials. “We don’t accept to absolutely use preheating as a antecedent of calefaction afore we weld, because of the added amps that the 400 offers,” says Karl Prados, accepted administrator and CWI at Metal Shark Boats. “Start time is cut in half.”
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Eliminating the preheat action saves cogent time for Metal Shark, and allows adjustment operators to accumulate their awning bottomward and abide focused on the weld.
“That can be the aberration amid 30 account of preheating or aloof demography off and welding,” Stovall says. “Because we’re adjustment on so abounding altered thicknesses, we accumulate our amperages appealing high, so if we charge the calefaction it’s there, rather than accepting to go aback and alternating to the machine.”
Tailoring the arcAchieving the best after-effects aback adjustment aluminum requires the adeptness to fine-tune and ascendancy the arc. With the Dynasty 400 TIG welders, Metal Shark adjustment operators can calmly acclimatize arc characteristics for specific applications and electrodes. Balance ascendancy provides adjustable oxide removal, which is capital for creating the accomplished affection aluminum welds. In addition, operators can use abundance to ascendancy the amplitude of the arc cone and advance directional ascendancy of the arc.
“The machines advice us with the quality, because we do it appropriate the aboriginal time around,” Stovall says. “We don’t appetite to go aback and do any repairs.”
Another technology helps accumulate the machines cleaner — extenuative time while additionally abbreviation noise. The Fan-On-Demand cooling arrangement in the adjustment ability sources operates alone aback needed. Compare this to added cooling systems that run consistently — alike aback the abettor isn’t adjustment — which agency the arrangement admirers are consistently affairs dust particles, clay and contaminants into the machine.
“We accept a lot of dust and beach in the atmosphere,” Stovall says. “It helps accumulate the apparatus cleaner because it’s not active constantly.”
Adding to the machines’ quieter and cleaner operation, as able-bodied as its versatility, is the Cooler-on-Demand affection in aggregate with the Coolmate 3.5 cooler, which connects to an chip 120-volt dedicated-use bowl for power. A ability about-face on the apparatus activates the bowl to advice anticipate abortion aback application a water-cooled torch, while the Cooler-on-Demand affection operates the abetting cooling arrangement alone as needed. This action not alone reduces babble and minimizes the aerial contaminants actuality pulled through the cooler, but it additionally helps lower activity use.
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The appropriate accessories for affection welds Training operators on the new machines was a simple alteration for Metal Shark. The easy-to-use interface offers automatic abettor control, while affairs anamnesis appearance nine absolute affairs memories that advance and save abettor parameters.
“The Dynasty 400s are so user friendly. It makes it easier for training, and it makes it simple to get a acceptable affection weld,” Prados says. “After 20 years in welding, I’ve never begin a apparatus that welds as acceptable as the Dynasty. The affection is bigger than annihilation we’ve anytime tried.”
Choosing the appropriate accessories helps Metal Shark adjustment operators aftermath high-quality welds and accommodated customers’ demands — factors that accept been analytical to the company’s advance and success.
“Working with Miller through this absolute affair has been a key to our success,” Lambrecht says.
The AuthorAndrew Pfaller is a Artefact Administrator at Miller Electric Mfg. LLC, a all-around provider of adjustment accessories and manufacturing. Based on a foundation of real-world welding, Pfaller accomplished a BS in Adjustment Engineering Technology above-mentioned to starting his career as a Adjustment Engineer at Miller in 2012. Andrew is an AWS CWI and manages the accepted portfolio and leads customer-back new artefact development for the TIG Solutions Division.
(As appear in the April 2018 copy of Abyssal News)
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